DRIVE BELT ROUTING.pdf

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2004 Toyota RAV4
2003-04 ENGINE COOLING Specifications & Drive Belt Routing - RAV4
2003-04 ENGINE COOLING
Specifications & Drive Belt Routing - RAV4
COOLING SYSTEM BLEEDING
1. Ensure engine is cool. Remove radiator cap. Loosen radiator drain plug. Loosen drain plug on engine,
then drain coolant. Close drain plugs. Go to next step.
NOTE:
DO NOT use alcohol type coolant. Pre-mix coolant concentration to about
50 percent ethylene-glycol.
2. Slowly add coolant until system is full. Observe coolant level while squeezing inlet and outlet hoses by
hand. Install radiator cap. Go to next step.
3. Start engine and allow to run for about 10 seconds. Shut engine off. Remove radiator cap after 10
seconds. If coolant level dropped, add coolant. Repeat this step until coolant level remains the same. If
coolant level is not low, go to next step.
4. Start engine and maintain engine speed at 2000-2500 RPM, and warm engine. Stop engine, and allow
engine to cool. If coolant level is low, add coolant. Install radiator cap. Check coolant reservoir. If coolant
level is not to FULL mark, fill reservoir with coolant until full. Check system for leaks.
DRIVE BELT ROUTING
Automatic belt tensioner is used to provide proper tension on serpentine drive belt. For serpentine drive belt
routing, see
Fig. 1
.
2004 Toyota RAV4
2003-04 ENGINE COOLING Specifications & Drive Belt Routing - RAV4
Fig. 1: Serpentine Drive Belt Routing (RAV4)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
SPECIFICATIONS
BELT ADJUSTMENT
Serpentine belt uses an automatic belt tensioner, so no adjustment is necessary, but serpentine drive belt must be
properly installed. See
Fig. 1
. See
BELT ADJUSTMENT TENSION
table.
BELT ADJUSTMENT TENSION
Application
Serpentine Belt
(1)
Automatic belt tensioner is used. Adjustment is not required.
Specification
(1)
2004 Toyota RAV4
2003-04 ENGINE COOLING Specifications & Drive Belt Routing - RAV4
COOLING SYSTEM SPECIFICATIONS
COOLING SYSTEM SPECIFICATIONS
Application
Coolant Replacement Interval
2003
2004
Coolant Capacity
2003
Manual Transmission
Automatic Transmission
2004
Manual Transmission
Automatic Transmission
Radiator Cap
Standard Opening Pressure
Minimum Opening Pressure
2003
2004
Thermostat Opening Temperature
Specification
30,000 Miles Or (24 Months)
100,000 Miles Or (120 Months)
6.7 Quarts (6.3L)
6.6 Quarts (6.2L)
7.0 Quarts (6.6L)
7.2 Quarts (6.8L)
11.5 psi
11.4 psi
176-183°F (80-84°C)

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