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N.T. 3522A
Basic manual: Workshop Repair Manuals 325 and 337
Vehicle
Kangoo
Clio II
Type
XC05 - XC06 - XC0T - XC0W
XB05 - XB06 - XB0W - XB11
Special notes about Kangoo - Clio
fitted with D4D and D4F engines
77 11 305 102
"The repair methods given by the manufacturer in this document are based on the
technical specifications current when it was prepared.
AUGUST 2001
All copyrights reserved by Renault.
EDITION ANGLAISE
The methods may be modified as a result of changes introduced by the manufacturer
in the production of the various component units and accessories from which his
vehicles are constructed."
Copying or translating, in part or in full, of this document or use of the service part
reference numbering system is forbidden without the prior written authority of Renault.
© RENAULT 2001
Contents
Page
Page
07
VALUES AND SETTINGS
Capacity - Grades
Accessories belt tension
Tightening the cylinder head
07-1
07-2
07-4
13
FUEL SUPPLY
Special features
Injector rail - injectors
Checking the fuel pressure
Checking the supply pump flow
13-1
13-2
13-3
13-4
10
ENGINE AND PERIPHERALS
Sump
Oil filter
Oil pressure
Identification
Oil pump
10-1
10-5
10-6
10-7
10-8
14
ANTI-POLLUTION
Oil vapour rebreathing
Fuel vapour rebreathing
14-1
14-2
16
STARTING - CHARGING
11
TOP AND FRONT OF ENGINE
Timing belt
Cylinder head gasket
Camshaft
11-1
11-5
11-12
Starter
Alternator
16-1
16-2
12
FUEL MIXTURE - TURBOCHARGING
Fuel mixture
Technical specifications
Air filter
Inlet manifold
Motorised throttle valve
Cylinder head cover
Exhaust manifold
12-1
12-5
12-6
12-9
12-11
12-13
Page
17
IGNITION - INJECTION
Ignition
Static ignition
Plugs
Injection
Computer
Location of components
Accelerator pedal potentiometer
Special features
Immobiliser function
Injection fault warning lights
Motorised throttle valve
Injection/air conditioning program
Idle speed correction
Richness regulation
Adaptive richness correction
Features of the On Board Diagnostic
system
Conditions under which the
On Board Diagnostic light comes on
On board diagnostic misfire detection
On board diagnostic catalytic converter
fault finding
On board diagnostic oxygen sensor
fault finding
Fuel supply system fault finding
Centralised coolant temperature
management
Cruise control - Speed limiter
Computer
17-1
17-3
17-4
17-5
17-10
17-12
17-14
17-16
17-17
17-18
17-20
17-21
17-23
17-24
17-25
17-27
17-28
17-29
17-30
17-31
17-32
17-34
19
COOLING - EXHAUST - ENGINE
MOUNTINGS
Exhaust
Catalytic converter
Cooling
Radiator
Water pump
Filling - bleeding
Diagram
Engine mounting
Suspended engine mounting
19-1
19-2
19-3
19-5
19-6
19-7
VALUES AND SETTINGS
107
Capacity - Grades
Average capacity* in litres
Components
Capacity without oil filter
Petrol engine (oil)
D4F - D4D
4.65
Manual gearbox
JB1
JH1
* Check with dipstick
NOTE:
never exceed the maximum mark on the dipstick.
3.4
3.4
4.8
07
After replacing the oil filter
Components
Brake circuit
Capacity in litres
Standard: 0.7
ABS: 1
Grade
SAE J 1703 and DOT 4
Brake fluids must be approved by the Technical Department.
Components
Fuel tank
Power assisted steering
Coolant circuit
Capacity in litres
50 litres
Separate reservoir: 1.1
5 litres
Grade
Unleaded petrol
ELF RENAULT MATIC D2 or MOBIL
ATF 220
GLACEOL RX(type D)Add only coolant
07-1
VALUES AND SETTINGS
Accessories belt tensioning
SPECIAL TOOLING REQUIRED
Mot. 1505
Belt tension measuring tool
07
The alternator belt is tensioned either using a long bolt
(approximately
100 mm)
and an M6 nut (see diagram
below) or a locally manufactured tool (threaded rod of
100 mm
and three M6 nuts).
Alternator belt
Air conditioning belt
07-2

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