YASKAWA iQpump_P7U_210str_ang.pdf

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iQpump Drive
Programming Manual
Document Number: TM.iQp.02
◆
Quick Reference for iQpump (P7U)
<0033>
Parameter
Number
Factory
User
Setting Setting
Parameter
Number
Factory
Setting
User
Setting
Parameter
Number
Factory
Setting
User
Setting
Parameter
Number
Factory
Setting
User
Setting
Parameter
Number
Factory
Setting
User
Setting
A1-00
A1-01
A1-03
A1-04
A1-05
b1-01
b1-02
b1-03
b1-08
b1-11
b2-01
b2-02
b2-03
b2-04
b2-09
b3-01
b3-02
b3-03
b3-05
b3-14
b4-01
b4-02
b5-01
b5-02
b5-03
b5-04
b5-06
b5-07
b5-08
b5-09
b5-10
b5-12
b5-13
b5-14
b5-17
b8-01
b8-04
b8-05
b8-06
C1-01
C1-02
C1-03
C1-04
C1-05
C1-06
C1-09
C1-11
C2-01
C2-02
C4-01
C4-02
C6-01
C6-02
C6-03
C6-04
0
2
0
0
0
0
1
0
0
0s
0.5 Hz
50%
0.00 s
0.50 s
0%
2
120%
2.0 s
0.2 s
1
0.0 s
0.0 s
1
2.00
5.0 s
100.0%
100.0%
0.0%
0.00 s
0
1.0
0
0%
1.0 s
0.0 s
0
kVA Dep.
2 0 ms
0%
25.0 s
25.0 s
10.0 s
10.0 s
50.0 s
50.0 s
10.0 s
0.0 Hz
0.20 s
0.20 s
1.00
200 ms
2
kVA Dep
kVA Dep
kVA Dep
C6-05
d1-01
d1-02
d1-03
d1-04
d1-17
d2-01
d2-02
d2-03
d3-01
d3-02
d3-03
d3-04
E1-01
E1-03
E1-04
E1-05
E1-06
E1-07
E1-08
E1-09
E1-10
E1-11
E1-12
E1-13
E2-01
E2-03
E2-04
E2-05
F6-01
F6-02
F6-03
F6-05
H1-01
H1-02
H1-03
H1-04
H1-05
H2-01
H2-02
H3-02
H3-03
H3-08
H3-09
H3-10
H3-11
H3-12
H3-13
H4-01
H4-02
H4-03
0
00145
00145
00145
00145
0.00 to 6.00 Hz
100.0%
0.0%
0.0%
0.0 Hz
0.0 Hz
0.0 Hz
1.0 Hz
240.0 V
486.0 V
F
60.0 Hz
240.0 V
486.0 V
60.0 Hz
3.0 Hz
17.2 Vac
33.6 Vac
1.5 Hz
10.3 Vac
0.0 Hz
0.0 Vac
0.0 Vac
kVA Dep
kVA Dep
2
kVA Dep
1
0
1
0
24
14
3: 2 - Wire
0: 3 - Wire
80
84
40
41
100.0%
0.0%
2
B*
100.0%
0.0%
0.30 s
0
2
100.0%
0.0%
H4-04
H4-05
H4-06
H4-07
H4-08
H5-01
H5-02
H5-03
H5-04
H5-05
H5-06
H5-07
H5-09
L1-01
L1-02
L1-03
L1-04
L1-05
L2-01
L2-02
L2-03
L2-04
L2-05
L3-01
L3-02
L3-04
L3-05
L3-06
L4-01
L4-02
L4-05
L4-06
L5-01
L5-02
L5-03
L6-01
L6-02
L6-03
L8-01
L8-02
L8-03
L8-05
L8-06
L8-07
L8-09
L8-10
L8-11
L8-12
L8-15
L8-18
L8-19
n1-01
n1-02
n3-01
n3-02
8
50.0%
0.0%
0
0
1F
3
0
3
1
5 ms
1
2.0 s
1
8.0 min
3
1
0.20 s
2
kVA Dep
kVA Dep
kVA Dep
Voltage Class Dep.
1
120%
1
1
120%
0.0 Hz
2.0 Hz
0
80%
0
0
180.0 s
0
15%
10.0 s
0
95º C
4
1
5.0%
1
1
0
300 s
45º C
1
1
20.0%
1
1.00
5%
150%
n3-03
n3-04
o1-01
o1-02
o1-05
o1-06
o1-07
o1-08
o2-01
o2-02
o2-03
o2-04
o2-05
o2-06
o2-07
o2-08
o2-10
o2-12
o2-14
o3-01
o3-02
P1-01
P1-02
P1-03
P1-04
P1-05
P1-06
P1-07
P1-08
P1-09
P1-10
P1-11
P1-12
P1-13
P1-14
P1-15
P2-01
P2-02
P2-03
P2-04
P2-05
P2-06
P2-07
P2-08
P2-09
P2-10
P2-11
1.0
40 s
6
1**
3
1**
2**
91**
1**
1
0
kVA Dep.
0
1
0H
1
0H
0
0
0
0
0
1
00145
0.0 (system
units P1-02)
0s
35.0 Hz
0.0 (system
units P1-02)
5s
155.0 (system
units P1-02)
2s
0.0 (system
units P1-02)
60 s
0.0 (system
units P1-02)
0.0 A
0
0
0.0
10 s
0.0 (system
units P1-02)
10 s
0
300 s
0
0.0 (system
units P1-02)
0.0 (system
units P1-02)
0 RPM
P2-12
P2-13
P2-14
P2-15
P2-16
P2-17
P2-18
P2-19
P2-20
P3-01
P3-02
P3-03
P3-04
P3-05
P3-06
P3-07
P3-08
P3-09
P3-10
P3-11
P3-12
P3-13
P3-14
P4-01
P4-02
P4-03
P4-04
P4-05
P4-06
P4-07
P4-08
P4-09
P4-10
P5-01
P5-02
P5-03
P5-04
T1-02
T1-04
15 RPM
5.0 s
5.0 s
0.0 (system
units P1-02)
1.5 (system
units P1-02)
2.0 s
2.0 s
0
0.0 Hz
0
59.0 Hz
0.0 (system
units P1-02)
59.0 Hz
0.0 (system
units P1-02)
5s
0.0 (system
units P1-02)
0.0 (system
units P1-02)
35.0 Hz
35.0 Hz
2s
0.0 (system
units P1-02)
0.0 Hz
0.0 (system
units P1-02)
0.0 (system
units P1-02)
0.0 Hz
0.0 min
2.0 s
0.0 Hz
1.0 s
0
0
0.2 min
0
1
0.0 Hz
1
1
kVA Dep.
kVA Dep.
* Factory setting changes to “B” when b5-01=1.
** Factory setting changes to “B” when b5-01=1 as follows: o1-06=1, o1-07=38, o1=08=24
2
YASKAWA
TM.iQp.02 iQpump Drive Programming Manual
Warnings and Cautions
This Section provides warnings and cautions pertinent to this product, that if not heeded, may
result in personal injury, fatality, or equipment damage. Yaskawa is not responsible for
consequences of ignoring these instructions.
WARNING
YASKAWA manufactures component parts that can be used in a wide variety of industrial applications. The selection
and application of YASKAWA products remain the responsibility of the equipment designer or end user. YASKAWA
accepts no responsibility for the way its products are incorporated into the final system design. Under no circumstances
should any YASKAWA product be incorporated into any product or design as the exclusive or sole safety control.
Without exception, all controls should be designed to detect faults dynamically and fail safely under all circumstances.
All products designed to incorporate a component part manufactured by YASKAWA must be supplied to the end user
with appropriate warnings and instructions as to that part’s safe use and operation. Any warnings provided by
YASKAWA must be promptly provided to the end user. YASKAWA offers an express warranty only as to the quality
of its products in conforming to standards and specifications published in the YASKAWA manual. NO OTHER
WARRANTY, EXPRESS OR IMPLIED, IS OFFERED. YASKAWA assumes no liability for any personal injury,
property damage, losses, or claims arising from misapplication of its products.
YASKAWA
TM.iQp.02 iQpump Drive Programming Manual
3
WARNING
• Read and understand this manual before installing, operating, or servicing this Drive. All warnings, cautions, and
instructions must be followed. All activity must be performed by qualified personnel. The iQpump drive must be
installed according to this manual and local codes.
• Do not connect or disconnect wiring while the power is on. Do not remove covers or touch circuit boards while the
power is on. Do not remove or insert the digital operator while power is on.
• Before servicing, disconnect all power to the equipment. The internal capacitor remains charged even after the power
supply is turned off. Status indicator LEDs and Digital Operator display will be extinguished when the DC bus
voltage is below 50 Vdc. To prevent electric shock, wait at least five minutes after all indicators are OFF and
measure DC bus voltage level to confirm safe level.
• Do not perform a withstand voltage test on any part of the unit. This equipment uses sensitive devices and may be
damaged by high voltage.
• The iQpump drive is not suitable for circuits capable of delivering more than 100,000 RMS symmetrical amperes.
Install adequate branch short circuit protection per applicable codes. Refer to the specification. Failure to do so may
result in equipment damage and/or personal injury.
• Do not connect unapproved LC or RC interference suppression filters, capacitors, or overvoltage protection devices
to the output of the Drive. These devices may generate peak currents that exceed iQpump drive specifications.
• To avoid unnecessary fault displays caused by contactors or output switches placed between iQpump drive and
motor, auxiliary contacts must be properly integrated into the control logic circuit.
• YASKAWA is not responsible for any modification of the product made by the user; doing so will void the warranty.
This product must not be modified.
• Verify that the rated voltage of the iQpump drive matches the voltage of the incoming power supply before applying
power.
• To meet CE directives, proper line filters and proper installation are required.
• Some drawings in this manual may be shown with protective covers or shields removed, to describe details. These
must be replaced before operation.
• Observe electrostatic discharge procedures when handling circuit cards to prevent ESD damage.
• The equipment may start unexpectedly upon application of power. Clear all personnel from the drive, motor, and
machine area before applying power. Secure covers, couplings, shaft keys, and machine loads before energizing the
Drive.
• Please do not connect or operate any equipment with visible damage or missing parts. The operating company is
responsible for any injuries or equipment damage resulting from failure to heed the warnings in this manual.
◆
Intended Use
Drives are intended for installation in electrical systems or machinery.
For use in the European Union, the installation in machinery and systems must conform to the following product standards of
the Low Voltage Directive:
•
•
•
•
•
EN 50178, 1997-10, Equipping of Power Systems with Electronic Devices
EN 60201-1, 1997-12 Machine Safety and Equipping with Electrical Devices
Part 1: General Requirements (IEC 60204-1:1997)
EN 61010, 1997-11 Safety Requirements for Information Technology Equipment
(IEC 950:1991 + A1:1992 + A2:1993 + A3:1995 + A4:1996, modified)
◆
Other
The iQpump (P7U) Drive is suitable for use on a circuit capable of delivering not more than 100,000 RMS symmetrical
amperes, 240 Vac maximum (240 V Class) and 480 Vac maximum (480 V Class).
4
YASKAWA
TM.iQp.02 iQpump Drive Programming Manual
Introduction
This Section describes the applicability of the Manual
The iQpump (P7U) is a Pulse Width Modulated Drive for 3-Phase AC induction motors. This type of Drive is also known as
an Adjustable Frequency Drive, Variable Frequency Drive, AC Drive, AFD, ASD, VFD, and Inverter.
The iQpump (P7U) is a variable torque AC drive, designed specifically for Simplex and Multiplex pumping applications. The
pump applications include Booster Systems, Submersible Deep Well, Fluid Storage Tanks, Metering Pumps, Commercial and
Residential Irrigation Systems.
The iQpump (P7U) sets a new benchmark for size, cost, performance, ease-of-use benefits, comprehensive pump and motor
protection features, and quality. The iQpump includes numerous built-in features such as H/O/A Operation, Selectable Pump
Control Engineering Units, PI Control, Pump Basic Control, Pump Protection, Multi-Pump Control (Lead/Lag), and Pump
Messaging Terminology.
The LCD keypad/operator is equipped with Hand/Off/Auto functions, copy feature, and 5 lines of display with 16 characters
per line.
Built-in PI and pump specific functions and parameters allow the operator to setup specific control values for a wide range of
applications. The iQpump (P7U) will optimize the pump performance by automatically adjusting the pump controller based on
operating conditions of the pump; such as, process variable changes and pump protection requirements. The P Group
programming parameters are dedicated for pumping applications and provide for ease of setup.
The iQpump (P7U) drive offers energy savings by controlling the flow rate and the number of operating pumps on the system.
The iQpump (P7U) can be configured using the most popular system control configurations including Simplex, Duplex, and
Triplex pumps systems. The iQpump is the master controller with the ability to add additional pumps on-line by controlling
the digital I/O to each individual motor starter.
The iQpump (P7U) has an optional feature to replace the motors starters with additional drives for a more precise pump
control system.
This manual is applicable to the iQpump (P7U) Drives defined by models CIMR-P7U
- 107.
This manual is subject to change as product improvements occur. The latest version of the manual can be obtained from
Yaskawa. The date shown on the rear cover is changed when revisions are made.
This manual may describe trademarked equipment, which is the property of other companies. These trademarks are the
property of the registered owner companies and may include the following:
• Modbus
®
, trademark of Schneider Automation, Inc.
Other Documents and Manuals are available to support special use or installation of this product. These documents may be
provided with the product or upon request. Contact Yaskawa Electric America, Inc. as required. Documents may include the
following:
•
•
•
•
TM.iQp.01 Users Manual
TM.iQp.11 Modbus Manual
PumpScada Software and Manual included on CD ROM with product
Option Instructions included on CD ROM with product
YASKAWA
TM.iQp.02 iQpump Drive Programming Manual
5

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