Router Table.pdf

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Router Table Plans
Increase the capabilities of your router with this weekend project. Features a sliding fence with EZ-Mount
clamps. These clamps are simple to make and grip tightly and quickly. They make the fence easy to position
for accurate cuts. The top and fence plates are made of countertop material. The frame and bit holder, are made
of ¾” stock. Either hardwood or pine works fine.
The extensive use of pocket holes makes the assembly of this project easy and intuitive. If you have never used
pocket holes in your woodworking projects, you’ll wonder how you ever got by without them. Pocket hole
joints are extremely strong and there is no measuring. You simply drill the pocket holes in one of the work
pieces to be joined, (the exact location is not critical), clamp the pieces together and insert the screws. Since the
screws remain in the joint, they serve as both a dowel and a permanent clamp.
The lift out router plate allows easy access to the router and bit. Plus, there are several accessory plates
available that let you use a jig saw, pocket hole jig, and spindle sander with this table. It also features a miter
gauge slot. Links for the items you’ll need are included in the sponsors pages, along with several router
accessories.
Copyright
©
2005 by Robert E. Reedy
All rights reserved
Table of Contents
Please read and follow all tool manufacturers safety and operating instructions
before operating equipment. Always wear eye and hearing protection.
Materials List ....................................................................................................................... 1
Router Table Parts – (A) .................................................................................................... 2
Router Table Parts – (B) ...................................................................................................... 3
Router Table Parts – (C) ....................................................................................................... 4
Router Table Parts – (D)....................................................................................................... 5
Assemble the Sides .............................................................................................................. 6
Attach the Stiffeners & Legs ............................................................................................... 7
Attach the Feet ...................................................................................................................... 8
Bit Organizer Parts ............................................................................................................... 9
Assembling the Bit Organizer ............................................................................................ 10
Fence Base Drawing – (A) ................................................................................................. 11
Fence Drawing – (B) .......................................................................................................... 12
Stationary Faces Drawings ................................................................................................ 13
Support Blocks & Sliding Fence Plates ............................................................................. 14
Vacuum Box and EZ-Mount Clamps ................................................................................ 15
Assembling the Fence – (A) ............................................................................................... 16
Assembling the Fence – (B)................................................................................................ 17
Assembling the EZ-Mount Clamps .................................................................................... 18
Legs – Full Patterns (Top Section) .................................................................................... 19
Legs – Full Patterns (Bottom Section) ............................................................................... 20
Introduction
Thank you for purchasing our Router Table Plans. I hope you find this router table to be a
rewarding and satisfying project. For the prototype, the top and sliding sub fences were made
from some old table top material I had lying around. I chose this material because it was nice and
flat and wood slides easily over it. MDF (Multi-Density Fiberboard) is an excellent choice too.
Whatever material you use, make sure it is flat or you won’t get accurate cuts when using it.
You can make the rest of the parts from any type of wood you choose. I used popular but pine
would work too. You can purchase all the parts and accessories you’ll need from the companies
listed on the sources page.
Router Table Accessories
Note: Images and underlined text are active web links.
Basic Router Plate
1/4" thick aluminum plate measures
8-1/4" x 11-3/4
36'' Miter Track
Enables you to use your miter gauge and
featherboards with your router table.
Four-piece Router Accessory Kit
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•
•
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2-1/2" integrated dust collection port
Two infeed/outfeed fence featherboards
Table featherboard
Bit Safety Guard
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•
•
•
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•
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Universal T-Track Kit
One 4' length of Universal T-Track
Two 3-1/2" x 5/16" T-bolts
Two 1" x 5/16" T-bolts
Two 1-1/2" x 5/16" T-bolts
Two 2-1/2" x 5/16" T-bolts
Four T-knobs
Four 5-star knobs
•
The original Incra Jig
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Even the novice woodworker can produce beautiful
joinery on the router table.
Easily create joints such as dovetails, box and double
dovetails with precision.
1-hour instructional DVD and joint-making templates
Fence, stop block and right angle fixture package sold
separately.
Includes box joint template and dovetail & corner post
template. Simply set the jig to the color-coded reference
marks and make your cuts. No math, no measurements,
and no complicated setups.
•
The Incra
©
Universal Positioning Jig
Materials List
Page 1
Router Table Materials List
Qty
1
2
2
1
2
2
2
1
1
2
1
2
2
2
2
1
1
2
2
1
1
1
1
Size
22" X 16
18" X 2 1/4"
10 1/2" X 2 1/4"
15" X 2 3/4"
16 1/2" X 1 1/4"
16" X 3 1/2"
12" X 5 1/2"
15" X 4 1/4"
15" X 2 3/4"
15" X 1 1/4"
25" X 4"
10 1/2" X 3"
12" X 4"
2 1/2" X 2 1/2"
1 1/2" X 1 1/2"
6" X 2 1/2"
6" X 2 7/8"
1 1/2" X 1"
1 1/2" X 3"
8 ¼" X 11
3
/
4
"
22" by 1"
N/A
48" X 3/4"
Material
1" Countertop material or MDF
3/4" Stock
3/4" Stock
3/4" Stock
3/4" Stock
3/4" Stock
3/4" Stock
3/4" Stock
3/4" Stock
3/4" Stock
3/4" Stock
3/4" Stock
1" Stock
1" Stock
1" Stock
3/4" Stock
3/4" Stock
3/4" Stock
3/4" Stock
1/4" Aluminum
1/2" Aluminum
Plastic
1/2" Aluminum
Top
Front/Back
Ends
Item Name
Front Stiffener
Rear Stiffener
Feet
Legs
Bit Organizer Top
Bit Organizer Bottom
Bit Organizer Sides
Fence Base
Stationary Fence Faces
Sliding Fence Plates
Square Fence Support Blocks
Beveled Fence Support Blocks
Vacuum Box Rear
Vacuum Box Top
EZ-Mount Clamp Riser
EZ-Mount Clamp Block
Router Plate
Miter Gauge Track
Bit Safety Guard
T-Track
T-Track Knobs and Bolts
Copyright
©
2005 by Robert E Reedy, Vandalia, Ohio
All Rights reserved
Router Table Parts - (A)
Page 2
16"
22"
op
uired)
T
eq
1(
R
The top is made from 1" thick countertop material. I chose this material because I had some I
saved from an old office table. It was nice and flat and showed no signs of warping. If you don't
have access to 1" thick material, you can make do with 3/4" stock. But the material must be flat.
You can probably find some MDF board that is stable and flat.
18"
2 1/4"
10 1/2"
2 1/4"
ck
Ba
d )
t/
ron
equire
F
R
2(
R
2(
ds
)
En
uired
eq
The front, back, and sides are made from 3/4"
material. Drill the pockets holes as shown above.
The exact location of the pocket holes is not
critical.
Holes are 5/16" diameter, 3 1/2" from
ends, 3 1/2" between centers, and 1
1/4" from bottom.
Copyright
C
2005 by Robert E. Reedy, Vandalia, Ohio
All Rights Reserved

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