burgman_uh125.pdf

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UH125
99500-31350-01E
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FOREWORD
This manual contains an introductory description on
the SUZUKI UH125 and procedures for its inspec-
tion/service and overhaul of its main components.
Other information considered as generally known is
not included.
Read the GENERAL INFORMATION section to
familiarize yourself with the motorcycle and its main-
tenance. Use this section as well as other sections
to use as a guide for proper inspection and service.
This manual will help you know the motorcycle bet-
ter so that you can assure your customers of fast
and reliable service.
* This manual has been prepared on the basis
of the latest specifications at the time of publi-
cation. If modifications have been made since
then, differences may exist between the con-
tent of this manual and the actual motorcycle.
* Illustrations in this manual are used to show
the basic principles of operation and work
procedures. They may not represent the
actual motorcycle exactly in detail.
* This manual is written for persons who have
enough knowledge, skills and tools, including
special tools, for servicing SUZUKI motorcy-
cles. If you do not have the proper knowledge
and tools, ask your authorized SUZUKI
motorcycle dealer to help you.
!
Inexperienced mechanics or mechanics
without the proper tools and equipment
may not be able to properly perform the
services described in this manual.
Improper repair may result in injury to the
mechanic and may render the motorcycle
unsafe for the rider and passenger.
GROUP INDEX
GENERAL INFORMATION
1
2
3
4
5
6
7
8
9
10
PERIODIC MAINTENANCE
ENGINE
FI SYSTEM DIAGNOSIS
FUEL SYSTEM AND THROTTLE
BODY
EXHAUST SYSTEM
COOLING AND LUBRICATION
SYSTEM
CHASSIS
ELECTRICAL SYSTEM
SERVICING INFORMATION
© COPYRIGHT SUZUKI MOTOR ESPAÑA, S. A. 2006
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HOW TO USE THIS MANUAL
TO LOCATE WHAT YOU ARE LOOKING FOR:
1. The text of this manual is divided into sections.
2. The section titles are listed in the GROUP INDEX.
3. Holding the manual as shown at the right will allow you to find
the first page of the section easily.
4. The contents are listed on the first page of each section to
help you find the item and page you need.
COMPONENT PARTS AND WORK TO BE DONE
Under the name of each system or unit, is its exploded view. Work instructions and other service information
such as the tightening torque, lubricating points and locking agent points, are provided.
Example: Front wheel
1
2
3
4
5
6
7
A
B
Brake disc
Collar
Dust seal
Bearing
Spacer
Speedometer gear box
Front axle
Brake disc bolt
Front axle nut
"
ITEM
A
B
N·m
44
23
kgf-m
4.4
2.3
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SYMBOL
Listed in the table below are the symbols indicating instructions and other information necessary for servic-
ing. The meaning of each symbol is also included in the table.
SYMBOL
DEFINITION
Torque control required.
Data beside it indicates specified
torque.
Apply oil. Use engine oil unless other-
wise specified.
Apply molybdenum oil solution.
(Mixture of engine oil and SUZUKI
MOLY PASTE in a ratio of 1:1)
Apply SUZUKI SUPER GREASE “A” or
equivalent.
99000-25010
Apply SUZUKI MORY PASTE or equiv-
alent.
99000-25140
Apply SUZUKI SILICONE GREASE or
equivalent.
99000-25100
Apply SUZUKI BOND “1215” or equiva-
lent.
99000-31110
Apply SUZUKI BOND “1207B” or equiv-
alent.
99000-31140
Apply THREAD LOCK SUPER “1303”
or equivalent.
99000-32030
Apply THREAD LOCK SUPER “1322”
or equivalent.
99000-32110
Apply THREAD LOCK “1342” or equiv-
alent.
99000-32050
SYMBOL
DEFINITION
Apply THREAD LOCK SUPER “1360” or
equivalent.
99000-32130
Use engine coolant.
99000-99032-11X
Use fork oil.
99000-99044-10G
Apply or use brake fluid.
Measure in voltage range.
Measure in current range.
Measure in resistance range.
Measure in diode test range.
Measure in continuity test range.
Use special tool.
Indication of service data.
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ABBREVIATIONS USED IN THIS
MANUAL
A
ABDC
AC
ACL
API
ATDC
A/F
: After Bottom Dead Center
: Alternating Current
: Air Cleaner, Air Cleaner Box
: American Petroleum Institute
: After Top Dead Center
: Air Fuel Mixture
H
HC
: Hydrocarbons
I
IAP Sensor
IG
: Intake Air Pressure Sensor (IAPS)
(MAP Sensor)
: Ignition
B
BBDC
BTDC
B+
: Before Bottom Dead Center
: Before Top Dead Center
: Battery Positive Voltage
L
LCD
LED
LH
: Liquid Crystal Display
: Light Emitting Diode
(Malfunction Indicator Lamp)
: Left Hand
C
CKP Sensor : Crankshaft Position Sensor
(CKPS)
CKT
: Circuit
CO
: Carbon Monoxide
CPU
: Central Processing Unit
M
MAL-Code
Max
MIL
Min
: Malfunction Code
(Diagnostic Code)
: Maximum
: Malfunction Indicator Lamp
(LED)
: Minimum
D
DC
DMC
DRL
DTC
: Direct Current
: Dealer Mode Coupler
: Daytime Running Light
: Diagnostic Trouble Code
N
NOX
: Nitrogen Oxides
E
ECM
: Engine Control Module
Engine Control Unit (ECU)
(FI Control Unit)
: Engine Coolant Temperature
Sensor (ECTS), Water Temp.
Sensor (WTS)
O
OHC
OPS
: Over Head Camshaft
: Oil Pressure Switch
ECT Sensor
P
PCV
: Positive Crankcase
Ventilation (Crankcase Breather)
F
FI
FP
FPR
: Fuel Injection, Fuel Injector
: Fuel Pump
: Fuel Pressure Regulator
R
RH
ROM
: Right Hand
: Read Only Memory
S
SAE
SDS
: Society of Automotive Engineers
: Suzuki Diagnosis System
G
GEN
GND
: Generator
: Ground
T
TO Sensor
TP Sensor
: Tip-Over Sensor (TOS)
: Throttle Position Sensor (TPS)
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