TRANSMISSION AND DIFFERENTIAL SECTION.pdf
(
8442 KB
)
Pobierz
3-1
[S100]
SPECIFICATIONS
1. Manual Transmission and Differential
AND SERVICE DATA
1. Manual Transmission and Differential
Item
Type
1st
2nd
3rd
Transmission gear ratio
4th
5th
Reverse
Type of gear
Front reduction
Final
gear
Gear ratio
Type of gear
Transfer
Gear ratio
Rear reduction
gear
Type of gear
Final
Gear ratio
Front differential
Type and number of gear
Center differential
Type and number of gear
Model
AWD
2500 cc
5-forward speeds with synchromesh and 1-reverse
3.545
2.111
1.448
1.088
0.780
3.416
Hypoid
4.111
Helical
1.000
Hypoid
4.111
Straight bevel gear (Bevel pinion: 2, Bevel gear: 2)
Straight bevel gear (Bevel pinion: 2, Bevel gear: 2 and vis-
cous coupling)
GL-5
3.5 (3.7 US qt, 3.1 Imp qt)
Transmission gear oil
Transmission oil capacity
2. Transmission Gear Oil
Recommended oil
3. Transmission Case
Assembly
Drive pinion shim adjustment
Hypoid gear backlash
0.13 — 0.18 mm (0.0051 — 0.0071 in)
Drive pinion shim
Thickness
Part No.
mm (in)
0.150
32295AA071
(0.0059)
0.175
32295AA081
(0.0069)
0.200
32295AA091
(0.0079)
0.225
32295AA101
(0.0089)
Thickness
mm (in)
0.250
(0.0098)
0.275
(0.0108)
0.300
(0.0118)
0.500
(0.0197)
Part No.
32295AA031
32295AA041
32295AA051
32295AA061
B1H0024
Selection of main shaft rear plate
Main shaft rear plate
Dimension “A” mm (in)
Part No.
4.00 — 4.13
32294AA041
(0.1575 — 0.1626)
3.87 — 3.99
32294AA051
(0.1524 — 0.1571)
Mark
1
2
2
3-1
[S100]
SPECIFICATIONS
1. Manual Transmission and Differential
AND SERVICE DATA
1. Manual Transmission and Differential
Item
Type
1st
2nd
3rd
Transmission gear ratio
4th
5th
Reverse
Type of gear
Front reduction
Final
gear
Gear ratio
Type of gear
Transfer
Gear ratio
Rear reduction
gear
Type of gear
Final
Gear ratio
Front differential
Type and number of gear
Center differential
Type and number of gear
Model
AWD
2500 cc
5-forward speeds with synchromesh and 1-reverse
3.545
2.111
1.448
1.088
0.780
3.416
Hypoid
4.111
Helical
1.000
Hypoid
4.111
Straight bevel gear (Bevel pinion: 2, Bevel gear: 2)
Straight bevel gear (Bevel pinion: 2, Bevel gear: 2 and vis-
cous coupling)
GL-5
3.5 (3.7 US qt, 3.1 Imp qt)
Transmission gear oil
Transmission oil capacity
2. Transmission Gear Oil
Recommended oil
3. Transmission Case
Assembly
Drive pinion shim adjustment
Hypoid gear backlash
0.13 — 0.18 mm (0.0051 — 0.0071 in)
Drive pinion shim
Thickness
Part No.
mm (in)
0.150
32295AA071
(0.0059)
0.175
32295AA081
(0.0069)
0.200
32295AA091
(0.0079)
0.225
32295AA101
(0.0089)
Thickness
mm (in)
0.250
(0.0098)
0.275
(0.0108)
0.300
(0.0118)
0.500
(0.0197)
Part No.
32295AA031
32295AA041
32295AA051
32295AA061
B1H0024
Selection of main shaft rear plate
Main shaft rear plate
Dimension “A” mm (in)
Part No.
4.00 — 4.13
32294AA041
(0.1575 — 0.1626)
3.87 — 3.99
32294AA051
(0.1524 — 0.1571)
Mark
1
2
2
3-1
[S100]
SPECIFICATIONS
1. Manual Transmission and Differential
AND SERVICE DATA
1. Manual Transmission and Differential
Item
Type
1st
2nd
3rd
Transmission gear ratio
4th
5th
Reverse
Type of gear
Front reduction
Final
gear
Gear ratio
Type of gear
Transfer
Gear ratio
Rear reduction
gear
Type of gear
Final
Gear ratio
Front differential
Type and number of gear
Center differential
Type and number of gear
Model
AWD
2500 cc
5-forward speeds with synchromesh and 1-reverse
3.545
2.111
1.448
1.088
0.780
3.416
Hypoid
4.111
Helical
1.000
Hypoid
4.111
Straight bevel gear (Bevel pinion: 2, Bevel gear: 2)
Straight bevel gear (Bevel pinion: 2, Bevel gear: 2 and vis-
cous coupling)
GL-5
3.5 (3.7 US qt, 3.1 Imp qt)
Transmission gear oil
Transmission oil capacity
2. Transmission Gear Oil
Recommended oil
3. Transmission Case
Assembly
Drive pinion shim adjustment
Hypoid gear backlash
0.13 — 0.18 mm (0.0051 — 0.0071 in)
Drive pinion shim
Thickness
Part No.
mm (in)
0.150
32295AA071
(0.0059)
0.175
32295AA081
(0.0069)
0.200
32295AA091
(0.0079)
0.225
32295AA101
(0.0089)
Thickness
mm (in)
0.250
(0.0098)
0.275
(0.0108)
0.300
(0.0118)
0.500
(0.0197)
Part No.
32295AA031
32295AA041
32295AA051
32295AA061
B1H0024
Selection of main shaft rear plate
Main shaft rear plate
Dimension “A” mm (in)
Part No.
4.00 — 4.13
32294AA041
(0.1575 — 0.1626)
3.87 — 3.99
32294AA051
(0.1524 — 0.1571)
Mark
1
2
2
SPECIFICATIONS AND SERVICE DATA
[S500]
3-1
5. Reverse Idler Gear
4. Drive Pinion Assembly
Preload adjustment of thrust bearing
Starting torque
0.3 — 0.8 N·m (0.03 — 0.08 kg-m, 0.2 — 0.6
ft-lb)
Adjusting washer No. 1
Part No.
Thickness mm (in)
803025051
3.925 (0.1545)
803025052
3.950 (0.1555)
803025053
3.975 (0.1565)
803025054
4.000 (0.1575)
803025055
4.025 (0.1585)
803025056
4.050 (0.1594)
803025057
4.075 (0.1604)
Adjusting washer No. 2
Part No.
Thickness mm (in)
803025059
3.850 (0.1516)
803025054
4.000 (0.1575)
803025058
4.150 (0.1634)
5. Reverse Idler Gear
Adjustment of reverse idler gear position
Reverse idler gear to transmission case (LH) wall
clearance
6.0 — 7.5 mm (0.236 — 0.295 in)
Part No.
32820AA000
32820AA010
32820AA020
Reverse shifter lever
Mark
Remarks
0
Further from case wall
No mark
Standard
Closer to the case
2
wall
After installing a suitable reverse shifter lever,
adjust reverse idler gear to transmission case wall
clearance to within 0 to 0.5 mm (0 to 0.020 in)
using washers.
Washer (20.5
×
26
×
t)
Thickness
Part No.
mm (in)
0.4 (0.016)
803020154
1.1 (0.043)
803020155
1.5 (0.059)
—
Thickness
mm (in)
1.9 (0.075)
2.3 (0.091)
—
Part No.
803020151
803020152
803020153
Assemble a driven shaft and 1st driven gear that
are selected for the proper radial clearance adjust-
ment
Driven shaft
Diameter A
Part No.
mm (in)
49.959 — 49.966
32229AA150
(1.9669 — 1.9672)
49.967 — 49.975
32229AA140
(1.9672 — 1.9675)
1st driven gear
Part No.
32231AA290
32231AA280
3
SPECIFICATIONS AND SERVICE DATA
[S500]
3-1
5. Reverse Idler Gear
4. Drive Pinion Assembly
Preload adjustment of thrust bearing
Starting torque
0.3 — 0.8 N·m (0.03 — 0.08 kg-m, 0.2 — 0.6
ft-lb)
Adjusting washer No. 1
Part No.
Thickness mm (in)
803025051
3.925 (0.1545)
803025052
3.950 (0.1555)
803025053
3.975 (0.1565)
803025054
4.000 (0.1575)
803025055
4.025 (0.1585)
803025056
4.050 (0.1594)
803025057
4.075 (0.1604)
Adjusting washer No. 2
Part No.
Thickness mm (in)
803025059
3.850 (0.1516)
803025054
4.000 (0.1575)
803025058
4.150 (0.1634)
5. Reverse Idler Gear
Adjustment of reverse idler gear position
Reverse idler gear to transmission case (LH) wall
clearance
6.0 — 7.5 mm (0.236 — 0.295 in)
Part No.
32820AA000
32820AA010
32820AA020
Reverse shifter lever
Mark
Remarks
0
Further from case wall
No mark
Standard
Closer to the case
2
wall
After installing a suitable reverse shifter lever,
adjust reverse idler gear to transmission case wall
clearance to within 0 to 0.5 mm (0 to 0.020 in)
using washers.
Washer (20.5
×
26
×
t)
Thickness
Part No.
mm (in)
0.4 (0.016)
803020154
1.1 (0.043)
803020155
1.5 (0.059)
—
Thickness
mm (in)
1.9 (0.075)
2.3 (0.091)
—
Part No.
803020151
803020152
803020153
Assemble a driven shaft and 1st driven gear that
are selected for the proper radial clearance adjust-
ment
Driven shaft
Diameter A
Part No.
mm (in)
49.959 — 49.966
32229AA150
(1.9669 — 1.9672)
49.967 — 49.975
32229AA140
(1.9672 — 1.9675)
1st driven gear
Part No.
32231AA290
32231AA280
3
Plik z chomika:
maxsiorwrc
Inne pliki z tego folderu:
TRANSMISSION AND DIFFERENTIAL SECTION.pdf
(8442 KB)
ENGINE SECTION.pdf
(17469 KB)
MECHANICAL COMPONENTS SECTION.pdf
(7238 KB)
DIAGNOSTICS SECTION.pdf
(14204 KB)
BODY SECTION.pdf
(4230 KB)
Inne foldery tego chomika:
MY 01
MY_03
MY_05
MY_07
MY_11
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