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GRIZZLY 300
2012
Service Manual
LIT-11616-25-16
YFM30GB
SERVICE MANUAL
©2011 by Yamaha Motor Corporation, U.S.A.
First edition, September 2011
All rights reserved.
Any reproduction or unauthorized use
without the written permission of
Yamaha Motor Corporation, U.S.A.
is expressly prohibited.
Printed in U.S.A.
LIT-11616-25-16
IMPORTANT
This manual was produced by the Yamaha Motor Company primarily for use by Yamaha dealers and
their qualified mechanics. It is not possible to include all the knowledge of a mechanic in one man-
ual, so it is assumed that anyone who uses this book to perform maintenance and repairs on
Yamaha machine has a basic understanding of the mechanical ideas and the procedures of
machine repair. Repairs attempted by anyone without this knowledge are likely to render the
machine unsafe and unfit for use.
Yamaha Motor Company, Ltd. is continually striving to improve all its models. Modifications and sig-
nificant changes in specifications or procedures will be forwarded to all authorized Yamaha dealers
and will appear in future editions of this manual where applicable.
TIP
Designs and specifications are subject to change without notice.
IMPORTANT INFORMATION
Particularly important information is distinguished in this manual by the following notations:
This is the safety alert symbol.It is used to alert you to potential
personal injury hazards. Obey all safety messages that follow this
symbol to avoid possible injury or death.
WARNING
NOTICE
TIP
A WARNING indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
A NOTICE indicates special precautions that must be taken to avoid
damage to the vehicle or other property.
A TIP provides key information to make procedures easier or clearer.
*Product and specifications are subject to change without notice.
HOW TO USE THIS MANUAL
MANUAL ORGANIZATION
This manual consists of chapters for the main categories of subjects. (See “symbols”)
1st title : This is the title of the chapter with its symbol in the upper right corner of each page.
2nd title : This title indicates the section of the chapter and only appears on the first page of each
section. It is located in the upper left corner of the page.
3rd title : This title indicates a sub-section that is followed by step-by-step procedures accompa-
nied by corresponding illustrations.
EXPLODED DIAGRAMS
To help identify parts and clarify procedure steps, there are exploded diagrams at the start of each
removal and disassembly section.
1. An easy-to-see exploded diagram
is provided for removal and disassembly jobs.
2. Numbers
are given in the order of the jobs in the exploded diagram. A number that is enclosed
by a circle indicates a disassembly step.
3. An explanation of jobs and notes is presented in an easy-to-read way by the use of symbol marks
. The meanings of the symbol marks are given on the next page.
4. A job instruction chart
accompanies the exploded diagram, providing the order of jobs, names
of parts, notes in jobs, etc.
5. For jobs requiring more information, the step-by-step format supplements
are given in addition
to the exploded diagram and the job instruction chart.
1
2
GEN
INFO
3
SPEC
4
SYMBOLS
The following symbols are not relevant to every
machine.
Symbols
1
to
10
indicate the subject of each
chapter.
1
2
3
4
5
6
7
8
9
10
CHK
ADJ
5
6
ENG
CARB
8
COOL
7
DRIV
9
CHAS
10
–
+
General information
Specifications
Periodic
checks
and adjustments
Engine
Cooling system
Carburetor
Drive train
Chassis
Electrical
Troubleshooting
ELEC
11
TRBL
SHTG
12
Symbols
11
to
18
indicate the following
11
Serviceable with engine mounted
12
Filling fluid
13
Lubricant
14
Special tool
15
Torque
16
Wear limit, clearance
17
Engine speed
18
Electrical data (Ω, V, A)
13
14
15
16
T
.
R
.
17
18
Symbols
19
to
24
in the exploded diagrams
indicate the types of lubricants and lubrication
points.
21
19
Apply engine oil
20
Apply gear oil
21
Apply molybdenum disulfide oil
22
Apply wheel bearing grease
23
Apply lithium-soap-based grease
24
Apply molybdenum disulfide grease
19
20
E
22
B
G
23
LS
M
24
M
25
LT
26
Symbols
25
to
26
in the exploded diagrams
indicate where to apply a locking agent
25
and
when to install a new part
26
.
25
Apply the locking agent (LOCTITE
®
)
26
Replace
New

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