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FOREWORO
This manual is
presented
as a means whereby
you can maintain your
RM250
in top working
condition
at all times
.
Your riding skill and the
maintenance steps outlined in this manual will
assure you of top performance from your
machine under any type of competition.
We sin
cerely
wish you and your Suzuki
motor-
cycle a successful partnership for many years
of happy
riding
.
All
information,
illustration, photographs and
specifications contained in the manual are based
on
the
latest product information available at the
time of publication. Due to improvements or
other changes, there
may
be some discrepan
-
cies
in this manual. Suzuki
reserves
the
right
to
make production changes at any time
,
witihout
notice and without incurring any obligation to
make the same or similar changes to vehicles
previously built or sold
.
Suzuki Motor Corporation believes in conserva-
tion and
protection
of
Earth
's
natural resources
.
To
that end, we encourage every veh
icle
own-
er to
recycle
,
trade in
,
or properly dispose of
,
as appropriate, used motor oil
,
engine coolant,
and other fluid
,
and
tires
.
Indicates a potentia
l
hazard
that cou
ld
result
in death or
injury
.
.4.
CAUTION
Indicates
a potential hazard
that could
result
in motorcycle damage.
A
WARNING
NOTE: Indicates special information to make
maintenance easier or instruc
tions
clearer.
COMPETITION MOTORCYCLES
The
Suzuki
RM250
is a high-perfo
rmance
,
competition-only motorcycle.
It
is
not designed
or approved for gene
ral
off-highway riding
,
as
it does not meet U.S.
Environmental Protection
Agency off
-highway
motorcycle
noise
standa
rs
and does not have a
U.S.
Forest Service ap-
proved
spark arrester
.
It is also not designed or
approved for riding on publ
ic
roads, as it
does
not meet Federal Motor Vehicle Safety Stan-
da
rds
for
on
-highway
motorcycles.
General
considerations:
•
Before each use, perform an
inspection
per
"
Periodic
Inspection"
section starting on
page 2
-
1.
•
Suzuki
RMs
are designed for the
rider
only
-
NO PASSENGERS
.
•
Always
ride
within
the
boundaries of your
own skills.
Knowing
these
limits
and staying
within them wi
ll
help
you avoid accidents.
Ride
only in events app
ropriat
e
for
your ex-
perience
.
•
Safely competing on a mot orcycle requires
that your mental and physical ski
lls
are fully
part of the experience
.
You should
not
at-
tempt to operate a motor vehicle
,
especially
one with two wheels
,
if you are tired or un-
der the
influence
of alcohol or other
drugs.
Alcohol
,
illegal drugs
,
and even some
prescription and over-the-counter drugs can
cause drowsiness
,
loss of coordination
.
loss
of ba
lance,
and loss of good judgement. If
you are tired or under the influence of alco-
hol
or other
drugs, PLEASE DO
NOT
RIDE
your motorcycle.
Mayall of your rides on your new Suzuki
be
win-
ning rides!
WARNING
/CAUTION /
NOTE
Please
read
this manual and follow its instruc-
tions ca
refully
.
To emphasize special informa-
tion
,
the symbol
£
and the words WARNING,
CAUTION
,
and
NOTE
have special meanings.
Pay special attention to the messages highlight-
ed by these signal words
:
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,.
WARNINGS
FOR
SERVICING
A WARNING
Never
run the engine indoors or in a garage
.
Exhaust gas contains carbon
monoxide.
a gas
that
is
colorless and
odorless
and can cause
death or severe
injury
.
Only
run
the engine outdoors where there
is
fresh air
.
A WARNING
Fuel
can catch
on
fire if you do not
handle
it
properly
.
Gasoline
vapors can catch
fire
easily
.
Do not
smoke when servicing
the machine
.
Do not
service the machine
in
an area where
there
are open
flames
or sparks
.
\')
o
o
A WARNING
A WARNING
Brake fluids
and engine coolant can be
hazardous to humans
and
pets. Brake fluid
and engine coolant are
harmful
or fatal
if
swal
-
lowed,
and
harmful if
it
comes
in
contact
with
your
skin
or
eyes.
Keep brake fluid
and engine coolant away
from
children
.
Call
your
doctor
immediately
if
swallowed, and induce
vomiting
,
Flush
eyes
or skin
with water if
either
brake fluid
or
engine coolant gets
in
eyes or comes in
contact
with
skin.
Hot
engine and
muffler
can burn you
.
Wait
until
the engine and
muffler
cools before
servicing .
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A WARNING
Servicing the machine with
engine
running
can
be hazardous
.
You
can
be
caught
in the
moving parts
such as
the drive
chain, sprock·
A WARNING
Servicing the machine without proper
clothes
and
protective gear
can
be hazardous
.
You
can
be
injured
if you do not
wear Rroper
clothes
and
protective
gear.
Be
sure
to wear proper clothes
and shoes
for
servicing
and wear protective glasses. mask
or gloves as
necessary
.
ets etc.
Be
sure
to
s
top the
engine
when
servicing
the
machine.
'
~:P/
"
III
PRECAUTIONS FOR SERVICING
•
Replace
gaskets, eire lips,
a-rings
and cotter
pins
with
new ones.
•
Take care not to expand the end gap
larger
than
required
to slip the circl ip over the shaft
when installing a circlip.
•
Use special
tools
where specified.
•
Use genuine
SUZUKI
parts
and
recommend
-
ed oil.
•
When
two
or more persons work
together
,
pay attention to the safety of each other.
•
After reassembly
,
inspect parts
for
tightness
REPLACEMENT PARTS
Use
on
ly
genuine SUZUKI
replacement
parts or
thei
r
equivalent
.
Genuine
SUZUKI
parts
are high
quality
parts which are
designed
and built spe
-
cially
for
SUZUKI vehicles
.
NOTE: Use
of
replacement
parts
which are not
equivalent in quality
to
genuine SUZUKI parts can
lead to performance problems and damage.
and ope
ration
.
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